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The natural dyes
technology developed by the Philippine Textile Research
Institute (PTRI) - Department of Science and Technology
(DOST) is a consolidation of upgraded traditional methods of
natural dyeing that is cost effective and simple. It uses
dye sources from the rich flora of the Philippines. Natural
dyes enhance and upgrade the aesthetic quality and
marketability of Philippine - made hand woven products.
These products shall be positioned in the market not as a
direct competitor of the synthetically dyed product lines
but as a business solution in developing a product niche.
The technology is currently being
commercialized in Aklan through a common service facility (CSF)
which is hosted by the Aklan State University. It pioneers
in the market, by: (1) service facility dedicated solely to
pretreatment and dyeing of fibers and; (2) use of natural
dyes. The CSF is envisioned to function as a centralized
natural dyeing hub that sources out dye materials from
farmers and suppliers on one hand, while answering the
dyeing requirement of the weavers and product converters of
handloom woven textiles in Aklan and adjacent provinces on
the other. A CSF approach defrays the capital outlay for a
company by providing a centralized service, and at the same
time safeguard the integrity of the technology. This is in
lieu of putting up its own dyeing equipment and providing
intensive training of dyers.
As a pioneering technology and in view of
the fact that it is in the priority agenda of the
government, there are available incentives for the
enterprise such as the six year income tax holiday (ITH) and
the tax exemption for capital equipment. It can likewise
access financial assistance like those from the Development
Bank of the Philippines (DBP) through its Program
Development Sector (DBP-Forest Program).
The country has enough volume of
botanicals that can sustain the operation of the CSF. Aside
from naturally occurring dye sources, such as the Achuete
fruits, Yellow ginger and Talisay leaves, plantations are
likewise maintained in Abra and Aklan for dye sources that
are frequently used. The CSF can provide a customized
service since dyeing can be done from small scale (i.e.
2yds) to as much as 20 yds in one bath
The natural dye technologies are best
applied to the Gifts, Toys and Housewares, Fashion and
Apparels and Furniture sectors which use natural fibers and
natural fabrics in their product conversion. An all natural
product even commands a price premium if naturally dyed,
significantly providing a marketing edge for the MSMEs in
these sectors.
Based on the feasibility study (FS) for
the Natural Dyeing CSF in Aklan developed by DARUMA -Innogy
through the financial assistance of the technology
commercialization program of the DOST, an investment of
P1.35M is required for a CSF production capacity of 10MT
dyed material per year. The corresponding internal rate of
return (IRR) and the payback period will be 262% and less
than 5 months, respectively.
The skill and manual dexterity of the
dyer is the biggest investment of the technology adopter
since a sensible, artistic and pragmatic dyer can exhaust
the limitless possibilities in dyeing and color production.
The dyer can maximize the utilization of dye sources,
innovate designs and push natural dyeing to even more
promising ventures like printing and painting.
Reference:
CARLOS C. TOMBOC, PhD Director,
Philippine Textile Research Institute Gen. Santos Avenue,
Bicutan, Taguig City Telefax No. 837 13 38 E-mail:
carlos@dost.gov.ph |